Honda CB550 CB550F CB550F2 CB550-F2 CB550 SuperSport CB550 Super Sport Honda SOHC
![]() |
![]() |
| The ongoing story of the rebuilding of a 1977 Honda CB550 F2 by Tom & Barry McQuiggan |
|
|
|
Background Information 26th Nov 2005. Let's get this clear from the start - this isn't gonna be a first class, award winning rebuild! Far, far from it in fact. This project is just about a father and son doing something together over the winter. We're gonna spend as little money as possible and "get away with" as much as possible. The end target is to produce something that looks the business, sounds great and rides well. Although I have some sound mechanical experience (car mechanic in the 70's), the bulk of my working life (I'm 47 now) has been in management and so my hands-on skills have eroded over the years. My son Barry (19) works for me at www.armaplate.com as an installation engineer and he has no experience of motorbikes at all, but he's quite enthusiastic about this project and I imagine that his interest in bikes will probably increase ten-fold as we reach the end. |
![]() |
Anyway, it will come as no great
surprise to learn that the very first bike I owned was a Honda. I
bought this off my cousin Pete in 1976. I can't for the life of me
remember how he came across it (seeing as he was a firm Kwak man).
It was a blue CB250G5. In my eagerness to get it home that night, I was foolish
enough to ride it on thick snow. It wasn't long before I was riding
sideways, sliding along the compacted snow with the side-panels
making more road contact than the tyres! This was repeated a number
of times throughout the 3 mile journey.
|
|
The G5 was used for jaunts to
the pub and back and Sunday trips to
Rivington Barn. Not a
bad introduction to the world of bikes I suppose, but hardly
life-changing! Well, actually, it nearly did change my life, because one
night whilst on my way to the "Castle" pub in Bolton, I was thrown off
the bike and into the path of oncoming traffic. As I slid across
the road toward a bus in slow motion, I remember hearing my sister
screaming (she was riding pillion on her boyfriend's bike). It all
seemed very calm and serene from my end despite having the potential for
being the end of my life. Luckily, nobody squashed me and when time
returned to its normal speed, I stood up and found that a group of
bikers had pulled up and were working on my bike. Apparently, the chain
had come off the sprocket and that's what had caused the crash. They
refitted the chain, tensioned it and checked me out. Then they escorted me to
the Castle pub and proceeded to buy me beer! Wow!! I realised there and then, that
the bike-community were a special breed and that I would always want to
be connected someway. The summer of '76 was awesome
and the days were filled with warmth and sunshine. During the daytime,
we spent most of the time watching the races and moving from pub to pub,
drooling over beautiful bikes and beautiful women. Life was truly great! Pete laughed his socks off when I
purposely damaged my silencer in a bid to make the boring G5 sound a
bit more aggressive. A strong
screwdriver through the end of the baffle produced the desired effect
and I scooted around the island thinking I was some big Ducati rider. |
| After the G5, there was a period were I moved
back to cars until 1980, when I bought a brand new Black CB250 Super
Dream. It cost me £800 and I purchased it from Ken's Motorcycles on the
Westgate Rd in Newcastle. I happened to be working up there for a few
months. I know it's nothing of a bike now, but back then I thought it
was the dog's dangly bits. I used it to commute between Newcastle and
Bolton and it never let me down once. Yeah, sure, it was relatively
slow, but it was all that I could afford at the time. Maybe I should
have bought something bigger and secondhand, but the attraction of
having something absolutely brand new was too great. I kept that bike
for about 2 years and then it was wife and kids time - and cars again. |
| In the mid 80's I started working as a car
salesman and now and again I would take a bike in part-exchange! If it
was something decent, I would "write it down" to an almost worthless
value and then buy it! That's how I came across the next two bikes. The
first one was the realisation of all my dreams up to that date - a
400/4. |
| It was a very early 75 model and was pretty
damned rough looking. Hell, it was a shed! At the time I didn't have
much spare cash so I knew that I wouldn't be able to restore it to
anything like its former glory, so I just used it as a bit of weekend
fun. It had non-standard handle-bars that played havoc with my wrists
and a lousy 4-into-1 exhaust made my Mr Rusty. The shocks were shocked and the seat had more sponge on the
outside than the inside. It was a bit of a disappointment and a real
anti-climax considering how I'd doted on these things for around 10
years! I got shut of it to avoid further disillusion. |
| Next one to come my way was a Suzuki GT750
water cooled triple. Yes, the kettle! I remember picking this up from
somewhere near Accrington. I'd never ridden anything this big before and
I was more than a little nervous. And rightly so! After setting off, I
soon came to realise that big, hefty things travelling at high speed,
don't like to stop! This beast had twin disc-brakes on the front wheel
but they just didn't do anything!! Within a few miles though, I was
comfortable with the kettle and started to enjoy the power which was on
tap. As long as I allowed safe braking distances, it was fun! I knew
straight away that I would be keeping this one for a while.
I stripped the bike down and sent the tank and
panels off to the bodyshop to be painted in a Porsche red. The frame was
in good order and just needed touching up around some of the weld
points. The engine shone like a new pin after a bit of Solvol-Autosol
treatment and so too did the rest of the chrome. When the tank and
panels came back, I fitted new decals, a single-seat and stood back to
enjoy the great looks of this new toy. |
| I used to go to Rivington every Sunday on this
bike to proudly display it. To be honest, it never really prompted a
great deal of interest at the time - it just wasn't special enough for
most riders. Everyone seemed to have lost interest in 70's style bikes,
preferring instead to cover their rides in fibreglass fairings, racing
decals and huge tyres and silencers. I didn't care though. This
was a beautiful bike and I was the proud owner of it. If it didn't
please many other people, it certainly pleased me! Next up was a Kawasaki. I was working in Chorley at the time and I had to take a used car to the local MOT station. While I was waiting for the test to be completed, I mooched around their workshop and noticed a Kawasaki rear lamp sticking out from under a tarpaulin. I asked someone who's the bike was and he said it was his. He walked over and dragged the tarp off the bike to reveal the most dreadful looking thing you've seen in your life!! It was the dirtiest, blackest, most minging thing I'd ever laid eyes on. I asked him how many miles it had done and I thought he said 18 thousand. He told me it was 100% original and was for sale. He only wanted £100 so when I got back to work I started to think that it had to be worth a ton even if it was only to break up and sell for parts. I returned to the testing station and gave him his money. He said he'd get the bike dropped off later that day. Sure enough, a couple of hours later, the bike arrived on a small trailer and I pushed it over to the wash-bay. I pulled out the steam-cleaner from the workshop and started to blast the ugly beast! WOW!!!! Hold on a minute! This wasn't an ugly duckling - it was a beautiful green KH250 swan! It turns out that all this black horrible stuff was a sort of protective grease. Underneath it was probably the finest condition used bike I'd ever seen. It was truly immaculate! And those 18 thousand miles were, in fact, 8 thousand! I put the battery on charge and just before the
day ended, I gave the kick-start a prod. Rack-a tang-tang-tang-tang! It
bloody started!! It ran fine! It was sweet as a 2-stroke nut! Wahoo!!
Two-strokes aren't my thing, but I must admit that I had a lot of fun on
this bike. It was great to ride and mighty fine to look at. Classic
Japanese styling. |
| After my fun with the Kwak ended, my work kept me away from bikes for quite some time and although I always hankered for another, the wife always put up barriers. Recently though, I tested the waters and got hardly any resistance, so I decided to look for something cheap and cheerful. Initially I thought that another 400/4 would be good, but in my search I came across a CB550/4 and thought "Hmmmm". Not long after, the bike was sat in my garage and this is where this story really starts.... |